While the hoses are
exceptionally reliable and durable because they have been made for heavy duty,
they may be damaged in some way or even break down due to overuse regularly. When
something like this takes place, you need to get in touch with a certified
professional right away who is a specialist in testing and repairing of
hydraulic hoses. Some also call these professions hydraulic hose doctor in
Auckland. However, what happens when there is no such professional available
from a hydraulic hose doctor in Auckland, at least for the time being? You can certainly try to repair the
problem on your own, at least until the professional can reach you. There is
not much cause to worry though because the task is not as daunting as it seems.
All you need to do is to break down the process in easy steps.
1) Identify the hose: Most of the heavy equipments used are capable of performing functions such as pulling, lifting, pushing and cutting. These create various amounts of pressures in the machines. To offset the effect of the pressure, there are hydraulic hoses. A machine can also have more than one hydraulic hose on it. What you need to do is identify under what specification does the hose require repairing.
2) Remove the area which is damaged: Now that you have got the hose, you need to remove the damaged area there. Even if the problem is as small as a coupling leaning at the end of the hose, you need to cut off the end. Next, clean the affected area and remove any remains of dust, dirt and other impurities. This is important because they can contaminate the hydraulic liquid easily.
3) Use and adapter to finish installation: Sometimes, a hydraulic adapter shall come into play. You may not be carrying hydraulic couplings of all kinds, and the next best solution is to have a simple kit containing various adapters. With the adapters, you can complete the installation by making a solid connection through all the appropriate ports. Remember to adequately tighten the couplings and adapters, but not too much.
4) Ensure that the length is correct: The next step is to find out and confirm the correct length. If the hose is overstretched or too short, there shall be too much fatigue and pressure in it. The correct length of the hose can be determined from the manufacturer and NAHAD guidelines. Next, ensure that it is routed properly.
5) Ensure the placement of a seal: Plant the other end of the hose onto a port opposite to the first to ensure that a seal is made. Look for the smallest gaps and imperfections as these can create problems. Don’t make the seal too tight.
6) Pass fluid on low pressure to check: Finally, to test out the result of your work till now, pass some fluid under low pressure to see how the hose handles it.
Conclusion
Thus, you have seen that the process is not too hard. However, you do need to carry out the steps carefully.
1) Identify the hose: Most of the heavy equipments used are capable of performing functions such as pulling, lifting, pushing and cutting. These create various amounts of pressures in the machines. To offset the effect of the pressure, there are hydraulic hoses. A machine can also have more than one hydraulic hose on it. What you need to do is identify under what specification does the hose require repairing.
2) Remove the area which is damaged: Now that you have got the hose, you need to remove the damaged area there. Even if the problem is as small as a coupling leaning at the end of the hose, you need to cut off the end. Next, clean the affected area and remove any remains of dust, dirt and other impurities. This is important because they can contaminate the hydraulic liquid easily.
3) Use and adapter to finish installation: Sometimes, a hydraulic adapter shall come into play. You may not be carrying hydraulic couplings of all kinds, and the next best solution is to have a simple kit containing various adapters. With the adapters, you can complete the installation by making a solid connection through all the appropriate ports. Remember to adequately tighten the couplings and adapters, but not too much.
4) Ensure that the length is correct: The next step is to find out and confirm the correct length. If the hose is overstretched or too short, there shall be too much fatigue and pressure in it. The correct length of the hose can be determined from the manufacturer and NAHAD guidelines. Next, ensure that it is routed properly.
5) Ensure the placement of a seal: Plant the other end of the hose onto a port opposite to the first to ensure that a seal is made. Look for the smallest gaps and imperfections as these can create problems. Don’t make the seal too tight.
6) Pass fluid on low pressure to check: Finally, to test out the result of your work till now, pass some fluid under low pressure to see how the hose handles it.
Conclusion
Thus, you have seen that the process is not too hard. However, you do need to carry out the steps carefully.
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